Quick ReferenceBeginner

Printing and Waterproofing Maps: Preparation Guide

Print custom topo maps from free sources, waterproof them properly, fold them for field use, and store them for rapid deployment.

Salt & Prepper TeamMarch 30, 20265 min read

Map Preparation Checklist

Before printing:

  • [ ] Identify coverage area needed (home + 30-50 mi radius + bug-out route)
  • [ ] Download from nationalmap.gov or create custom map on caltopo.com
  • [ ] Verify scale is appropriate (1:24,000 for navigation)
  • [ ] Note declination value from map margin

Printing:

  • [ ] Print on Rite in the Rain paper OR standard paper for waterproofing later
  • [ ] Print at 1:1 scale, not scaled to fit
  • [ ] Include the map margin (scale bar, declination, legend)

After printing:

  • [ ] Apply waterproofing (NikWax Map Proof or contact paper)
  • [ ] Pre-mark: home location, water sources, rally points, caches
  • [ ] Date the map; note data source year
  • [ ] Fold for field use (current area on outside)
  • [ ] Store with compass in waterproof bag

Where to Get Free Topo Maps

USGS National Map Downloader (apps.nationalmap.gov/downloader):

  • Download individual 7.5-minute quadrangles as GeoPDF files
  • Free, official USGS data
  • Cover the continental US, Hawaii, Alaska, and US territories
  • Download as many as you need — no cost, no registration required

CalTopo (caltopo.com):

  • Build custom-area maps at any size and scale
  • Combine USGS topo, satellite imagery, and other layers
  • Export as PDF for printing
  • Free account allows limited exports; premium ($20/yr) allows unlimited

US Forest Service Motor Vehicle Use Maps (fs.usda.gov):

  • Geo-referenced PDFs showing roads, trails, and land status in national forests
  • Free download for all national forests
  • Import into Avenza Maps for GPS-enabled navigation on the same map

State GIS portals: Most states provide free topographic data through their GIS programs. Search "[state name] GIS topo download" for state-specific sources.

Printing Options

Home inkjet (8.5x11):

  • Cost: essentially free per page
  • Coverage: one 7.5-minute quad fills about 3-4 pages at useful scale
  • Limitation: small coverage area per page; must tile for larger areas
  • Water resistance: poor without treatment

Print shop wide-format (24x36 or 36x48):

  • Cost: $5-20 per large sheet depending on printer and shop
  • Coverage: one sheet can cover a full 7.5-minute quad at 1:24,000 scale, or a larger area at smaller scale
  • Options: FedEx Office, Staples, local print shops, university print centers
  • Request: "print at 1:1 scale on heavy paper"

Rite in the Rain paper:

  • Print at home on this specialized paper — no additional waterproofing needed
  • Available in 8.5x11 packs that fit standard printers
  • More expensive than standard paper but eliminates waterproofing step
  • Writeable in wet conditions (important for field annotations)

Waterproofing Printed Maps

Spray Method

NikWax Map Proof ($8-12 at outdoor retailers) sprays onto printed paper and penetrates the fibers, creating water resistance. Apply to both sides:

  1. Lay map flat on a clean surface
  2. Spray evenly from 8-10 inches, covering entire surface
  3. Let dry 20-30 minutes per side
  4. Test with water drops — they should bead

Alternative spray: Krylon Crystal Clear spray (available at hardware stores, $5-8) provides a hard clear coat that's more water-resistant than NikWax but less flexible. Can cause slight color shift.

Contact Paper Method

Clear self-adhesive contact paper ($5-8 per roll at hardware stores):

  1. Cut two sheets slightly larger than the map
  2. Peel backing, lay map face-down on adhesive side
  3. Smooth from center outward to eliminate bubbles
  4. Trim excess
  5. Repeat on the other side

Limitation: Bubbles from imperfect application obscure map detail. Practice technique on a test sheet first.

Professional Lamination

For maps you'll use repeatedly over months or years, lamination at a print shop ($3-8) provides the most durable protection. Limitation: laminated maps are difficult to fold and cannot be annotated with pencil.

Field Folding

A well-folded map stays manageable in the field and keeps the relevant section accessible without fully unfolding.

Basic accordion fold:

  1. Orient the map north-up in front of you
  2. Identify your current area of operation
  3. Fold the map so your current area faces outward
  4. Fold lengthwise (parallel to north-south) in thirds
  5. Accordion-fold widthwise in thirds

Result: a 4x6-inch folded map with your current area on the outside. To read adjacent areas, unfold one section at a time.

Labeling: Write on the outside of the folded map: the quad name, date printed, and a small arrow indicating north relative to the fold orientation. This prevents confusion when unfolding in the field.

Storage

Store printed and waterproofed maps in a ziplock bag or map case inside your navigation kit. Keep the navigation kit accessible without digging through other gear.

Long-term storage: maps stored flat in a dry location last indefinitely. Rolled maps stored in a tube last equally well. Folded maps stored in a bag will eventually develop fold line creases — no functional impact, but lines may obscure fine detail at the fold.

A complete navigation kit for emergency preparedness includes: 4-8 printed maps for your region, a quality baseplate compass, pace beads, a pencil and permanent marker, and a list of key coordinates (home, caches, rally points) written inside the map case.

Sources

  1. USGS National Map - Free Topo Downloads
  2. CalTopo - Custom Map Printing
  3. US Forest Service - Motor Vehicle Use Maps

Frequently Asked Questions

Can I print USGS topo maps at home on a standard inkjet printer?

Yes, with limitations. A standard 8.5x11 printer can produce accurate but small sections of a topo map. A 24x36 wide-format print gives you significantly more coverage and detail. Home inkjet prints are adequate for use in dry conditions but need waterproofing treatment since inkjet ink is water-soluble. Laser printer output is slightly more water-resistant but not waterproof without treatment.

What paper holds up best for field map use?

Rite in the Rain paper (all-weather paper made by JL Darling) is designed for outdoor use — water rolls off it and it remains writeable when wet. It's available in standard 8.5x11 and larger formats and can be run through most inkjet and laser printers. It costs more than standard paper (~$15-20 for a 100-sheet pack) but produces field-ready maps without additional waterproofing treatment.

What's the best fold pattern for a field map?

The accordion fold: fold the map so your current area of interest is on the outside face, fold it to a hand-size rectangle (about 4x6 inches), then accordion-fold it so unfolding reveals adjacent sections without completely unfolding. Mark the map orientation (which way is north relative to the fold) before going into the field.